Fabeasy pipe templates and patterns for fabrication. If you want to cut the saddles coves in the pipe lined or unlined consider a milwaukee portable band saw. New cbi tool division pipe fence weldable saddle cap size 2 38 to 2 38 2323 10 50 out of 5 stars 4. You can track the performance of pipe saddle layout calculator every hour of every day across different countries, categories and devices. I purchased one last week and have cut at least 250 coves and a couple hundred straight cuts on rusty magnetized used oilfield 2 schedule 40 pipe. Wrapitcut is a patented magnetic pipe template system, a time saving tool that allows for mark once, cut once steel pipecutting an amazingly simple and handy takealong wraparound guide for use by metal welders and pipe fitters in the shop or in the field. It will attempt to make a pdf page thats a little bigger than your pattern. Is there a quick way to make, or an existing source for overlay templates to cut a pipe to saddle fit another pipe. Download pipe saddle layout calculator and enjoy it on your iphone, ipad, and. This is also a handy way to mark a notch cut if youre onsite with a phone or tablet, and cant print the templates. The pocket pipe calculator is designed for pipefitter weldersfabricators to eliminate the time it takes to calculate advanced piping calculations for. If youre trying to get a really snug fit, like for brazing a bicycle frame, you might want to try selecting a. Pipe notching full scale printable template pipe end view diagram with wall thickness angle pipe tube notching join profile diagram. Also, remember that a purchased license will work on all future versions of the basic digital pipe fitter product.
Discard the center parts t he center parts can be used to determine existing saddle gullet angle. Pipepro guides are easytouse templates that provide an easy guide for marking cuts on pipes. Creating pipe saddles also found out that for sch 40 flush bushings break iso drawings if they are correctly modeled since they involve negative length start points. Now you can print out your pipe pattern templates for any size and any angle. Pipe templates are a must for pipe welders and the basic set bline onestep pipe templets are as near as your local welding supplies distributor. Here is a brief example of making a pipe template using parallel line development.
You can use them to do 2piece 90, 3piece 90, risers, orange peel, eccentric reducer, saddles, 45 reducer, concentric reducer, and bull plug pipe size 2. Making perfect pipe saddle cuts with a bandsaw or chopsaw. Wrapitcut is a patented magnetic pipe template system, a time saving tool that allows for mark once, cut once steel pipecutting an amazingly simple and handy takealong wraparound guide for use by metal welders and pipe fitters in. Heavy duty pipe saddles have questions regarding our products or need a quote.
Pipe template development made easy what is fabeasy. The complete wrap around templates from 1 to 42 pipe, with simple instructions imprinted on each template. This tool computes the curve, and unrolls it into a template. It would usually support or be part of a training programme, but it also has value as a standalone tool. Service saddles, ductile iron saddles, stainless steel, bronze saddles, fabricated steel saddles, saddles for hdpe pipe. There is also a complete rapatemp set that includes all of the templates for 210. Wrapitcut is a patented magnetic pipe template system, a time saving tool that allows for mark once, cut once steel pipecutting an amazingly simple and handy takealong wraparound guide for use by metal welders and pipefitters in the shop or in the field. Pipe pro metal cutting guide 238 red fan accessories.
They have a saddle and integral base that supports the pipe by transmitting the load or forces to the adjacent structure. Pipe saddle layout calculator is a iphone app that provides the fitter with the points to make an accurate cut fish mouth, cope, etc for piping cylinder to cylinder intersections. For larger pipes, where a single printed page template is too small to wrap completely around the pipe, select plot point increments and click the checkbox to display notch line offset measurements at each increment around the pipes circumference, from center line outwards. Lightweight, durable, and every guide comes with a lifetime guarantee. There is another version of this script that should scale the page size to the pattern size. Flush bushings insert to a socket, and the smaller pipe starts inside the flush bushing being a negative length in regards to the socket. I want a 2 sch 40 pipe to saddle a 4 sch 40 pipe at a 45 degree angle.
When two or more cylindrical pipes intersect, a saddleshaped curve is formed. So, i wrote a software program to print out templates of cutting profiles given pipe diameters and an angle of intersection. To join the pipes in a saddle or fishmouth joint, we need to first trim them coping along that curve. Used for onthejob reference as well as numerous training and apprenticeship programs. Ive seen this question asked several times, and although autocad doesnt have any provisions for unwrapping a surface, im sure it could be done with a lisp, but i havent seen one yet. Products foundry documents about sales contact back categories. Used for fencing, corrals, handrails, race cars, and more. To print the template image as close to page top left as possible best fit for large diagram, hit diagrams to pdf also below to open a new window with just the diagrams. These items have become to pipe fence contractors, the most logical way to saddle posts or horizontal pipe rail for fence. Make perfect saddle cuts by gordon dewitte on january 25, 2010 8 comments in howto, instructables, metalworking, saws, welding speaking of saddle cuts e. If you have an unusual circumstance, contact technical support support. The downloadable templates are available in the medium angle, wide angle, and extra wide angle. If you are looking for a premade template to mark your pipe for fabrication then look here.
For larger pipes, where a single printed page template is too small to wrap completely around the pipe, select plot point increments and click the checkbox to display notch line offset measurements at each increment around the pipes circumference, from centre line outwards. Nov 28, 2014 when fitting joints for welding i use a fishmouth or saddle cut to form the connection. They save time and money with less waste and a better fit. Choose the type of joint you want, enter pipe sizes and desired dimensions, print a template on your printer, wrap the template around the pipe, and cut on the line. Nationwide productspipe pro 6piece magnetic metal pipe cutting guide kit, steel. Its that easy to create template patterns for saddle joints, miters, rolling offsets, wyes, segmented turns, cone miters and much more. A pipe saddle is a structure consisting of a saddle and integral base that is used to support the pipe by transmitting the load or forces to the adjacent structure 78. A pipe saddle is a structure consisting of a saddle and integral base that is used to support the pipe by transmitting the load or forces to the adjacent structure. As an experiment, try to create a cut tube that is larger in diameter than its base tube. Saddle cut overlays for pipe american welding society. When two or more cylindrical pipes intersect, a saddle shaped curve is formed. Pipe saddles protect pipes and pipe insulation from damage. This coping calculator is a handy tool that i use to create flat patterns for different pipes cuts, includes miter cut, pipes intersecting with variable angles or a pipe piercing through another pipe.
There are templates for 22 12 degree angles, 45 degree angles and 90 degree risers or saddles for each pipe size listed. Templates accurately engineered and precut for easy layout of saddle pipe cuts. There are websites with calculators that will draw a template for you. I used a shurcut guide to mark the pipe, then angled the band saw to cut the coves. Draw a view of the pipes that shows the angle of intersection. Topic welding industry general welding discussion saddle cut overlays for pipe by marktski date 04012014 17. The excel spreadsheet includes all configurations with a graphflat pattern that looks like a. This app is intended to be used by fitters, welders, fabricators, or anyone who needs to join two metal cylinders at any angle. I learned this wonderful way of making saddle cuts years ago, but only recently learned. Pipe fence contruction welcome to the homesteading today. Pvc dwv saddle tee kit can be used to tap into a drain line not included. Lateral pipe calculator for windows 10 free download and. If its a small pattern, it should work fine in acrobat reader as long as you dont scale the page when you print it.
Pipe joint templates i believe he want to use autocad to make flexible wraparound templates to mark pipe for torch cutting mitre and saddle joints. Because the 2 sides of the template are exact opposites, if you can fit half of a large template completely on a page, you can mark half 180 of the pipe, then reverse flip the half template to mark the other side. The template is held together by velcro for quick and easy attachment to free your hands for marking. All data entries are repeated on the printout in both english and metric. A saddle cut is a way of cutting one pipe to match the outside curved surface of another pipe. Each template is half the circumference of that size pipe. Nationwide products pipe pro 6piece magnetic metal pipe cutting guide kit, steel. Before autocad and all the other nifty computer programs. I dont know the correct name but i need something to help me make better cuts in the ends tops of pipe. Lee rapatemp pipe fitting template for 10 or 12inch saddle cuts templates accurately engineered and precut for easy layout of saddle pipe cuts. If you have any issues please send us an email or call us at 360 6683291. The program will develop patterns for pipe to flat mitre cutting single pipes and for single branch to mainline one pipe to another. Sep 30, 2017 pipe saddle layout calculator is a iphone app that provides the fitter with the points to make an accurate cut fish mouth, cope, etc for piping cylinder to cylinder intersections. This last summer i was contacted my father who needed to layout the pattern for a saddle cut for an irrigation system he was installing.
Please practice handwashing and social distancing, and check out our resources for adapting to these times. Templates accurately engineered and precut for easy layout of most common miter and saddle pipe cuts. Wrap around tube, mark cut and grind to shape metric. They are made from a durable, heat resistant material. Place template, trace template, remove template, and start cutting. The example below is for a mitered elbow on 238 od tubing. When fitting joints for welding i use a fishmouth or saddle cut to form the connection. Print tube coping template at 100% printer scale, cut and wrap around cut tube to trace with marker pen for cutting and grinding to shape. The saddle tee has a 10 psi maximum working pressure. We have the rapatemp sets by lee tools to mark for 22. I just realized ive been doing it the hard way all this time. I have constructed a template with auto cad and transferred it to 116 in.
Ez pipe software will automatically tile pages to make larger templates. Fabeasy is a series of tutorial videos, which clearly and effectively demonstrates the development of pipe templatespatterns for the fabrication process. Tube coping calculator this is a script for creating a cutting pattern for joining two round tubes. Lees largest rapatemps for 90degree saddle cuts on 10inch or 12inch pipes. The template works great, but i was curious as to whether this technique is really practical, especially concerning the time it would take to construct. Templates accurately engineered and pre cut for easy layout of most common miter and saddle pipe cuts. Rank history shows how popular pipe saddle layout calculator is in the ios app store, and how thats changed over time. The pipe pattern development program is for the development and printing of full size paper patterns used in the making out of pipe or tube prior to freehand oxy cutting. You can find the same type pipe template program mentioned above at. Digital pipe fitter even includes node joints for use in truss structures. With digital pipe fitter, you get free upgrades when new versions come out with new features. This software lets you print to any printer or export to an autocad dxf file.
This is one of those tricks that makes working with pipe much easier. Left click diagrams on the new page to remove all but the main pipe coping template, then print. Pipe saddle layout calculator app ranking and store data. They also sell software to generate templates for even more complicated pipe fitting scenarios. Saddle caps have changed the game for pipe fence contractors. A saddle cut is different for different wall thickness. This new product, that we released in early 2016, has proven to be a much quicker and more efficient way to build a pipe fence. Each set of rapatemps include a saddle template that makes marking your header and branch for a tee simple and quick. True experts of a trade know those little simple tricks that make a job much easier. I think the company that sells cutting torch supplies mite have a jig but even if they do i a m sure it is sky high. Pipe pro guides are easytouse templates that provide an easy guide for marking cuts on pipes.
Lees rapatemps are full circumference templates with selflocking velcro tabs. Tube and pipe notching calculator full scale printable templates if cut tube wall thick is larger than 0, the cut fits to the inside diameter of the tube, making a notch for welding. Digital pipe fitter due to the popularity of this free online pipe joint template software, i have spent the past year developing a stand along pc based program to create pipe joint templates. Two doublesided templates create 4 different cutting guides at 45, 90, and 22. One way is to hold the pipe you are saddling 45 deg. Pipe pro guides are flexible with a forever hinge, metal and magnetic thats a. Is there a source where i can get an overlay template to cut the proper contour onto the pipe. A greatly enhanced version of this pipe joint software is now available. Tube coping calculator with custom pdf page size in this instance, custom means random.